As a Chemical or a Petrochemical Engineer, your job role will require you to oversee the operations of sophisticated production plants and machineries that are involved in large-scale conversion of raw materials into easily accessible and usable products. While a Chemical Engineer is primarily concerned with the development of a variety of specialty chemicals and consumer products such as adhesives, gels, plastics, toiletries, beverages, food items and pharmaceutical drugs, a Petrochemical Engineer is mainly focused on the extraction and refinement of crude petroleum with the use of the latest tools and technologies. Apart from necessitating a comprehensive understanding of the fundamentals of chemical engineering and petroleum engineering respectively, both the disciplines also warrant a thorough insight into the design, development and maintenance of various industrial processes that are instrumental in delivering the final output that is designed to meet the multifarious needs of the end-users.
Process Engineering – A Discipline that is Closely Interlinked with Chemical and Petrochemical Engineering
Process Engineering is a niche branch of engineering that deals with the planning, creation, alteration and management of critical industrial processes that aid the transformation of raw materials into value-added components that are able to achieve the set quality benchmarks. The all-pervading field covers all aspects of chemical, biochemical and physical processes ranging from their design and operation to their control and optimization. Since safe and robust processes are elementary to any manufacturing plant, hence the underlying principles of this specialized branch are pertinent to a vast range of industries, including chemical and petrochemical industries.
The role of a Process Engineer encompasses a broad work scope that involves creation of high-level as well as intricate block diagrams, process flow diagrams (PFDs), piping & instrumentation diagrams (PIDs) and system operation guides or functional design specifications with an aim to graphically depict the entire process flow from its start to its finish. All the vital process steps such as specifications of the raw materials required, material flow paths, storage equipment, flow rates, material properties, desired transformations and information about the pipe and conveyor sizing are clearly outlined for a detailed understanding of the scope of the project and to provide the stakeholders with an approximate estimate of the time and cost involved to install & commission the project and to successfully drive it to fruition. Depending upon the intricacy of the processes involved and the level of exactitude demanded by the stakeholders, several reiterations may be necessary before the project gets a go-ahead for execution. Such elaborate steps are typical of the various physical and chemical processes that are prevalent in the chemical and the petrochemical industries.
Magnifying product output without exceeding the allotted budget, investigating and resolving process bottlenecks and quality issues, enhancing product quality, optimizing labour cost, evaluating plant safety, assessing the impact of operations on the safety of the employees, environment and the society at large, conserving energy, ensuring timely delivery of products and adherence to health & safety regulations as well as periodic review, modification and upgrade of the equipment involved are few of the other responsibilities that are part and parcel of a process engineer’s job role. Since these experts specialize in the end-to-end management and coordination of a large-scale manufacturing process, hence their skills are largely transferable across a wide range of industries that incorporate such processes.
How Can a Career in Process Engineering Benefit Chemical & Petrochemical Engineers?
A process engineering course can endow a Chemical or a Petrochemical Engineer with the necessary skills that can help him or her to venture into diverse industrial sectors and companies such as manufacturing, oil & gas, heavy chemicals, petrochemicals, agrochemicals, water treatment facilities, nuclear plants, fibres and polymers, pharmaceuticals, pulp and paper, plastic and metals, food and drink, power generation, energy, environmental health and safety, biotechnology, nanotechnology, electronics and advanced materials in the capacity of a Chemical Process Engineer with a specialization in chemical engineering or petrochemical engineering. Apart from the core research, design, development and manufacturing roles, a career in Process Engineering can also open up employment opportunities in the realm of teaching and consulting in engineering consulting and financial services & contracting firms.
If you are looking for job-oriented process engineering courses in India, then you can explore MIT Skills’ PGP in Process Engineering that comes with dedicated placement assistance and eye-opening industrial visits over and beyond the regular process engineering course outline. MIT Skill’s comprehensive process engineering training course is designed by industry experts to make you industry-ready with both basic and new-age concepts. Specifically tailored for Chemical and Petrochemical Engineers, the innovative course spans across four months and lays adequate emphasis on industry-relevant topics like Adequate Fluid Handling & Utility Handling, Basic Engineering Package (BEP), Process Optimization and Economic Process Automation & Control, Industrial Processes for Separation, Statutory Regulatory & Safety Aspects, Plant Commissioning, Reactor Design and Energy Integration in order to help you shape your career in process engineering in an efficient and well-informed manner.