Career in Process Engineering For Chemical & Petro-Chemical Engineers

process engineering

As a Chemical or a Petrochemical Engineer, your job role will require you to oversee the operations of sophisticated production plants and machineries that are involved in large-scale conversion of raw materials into easily accessible and usable products. While a Chemical Engineer is primarily concerned with the development of a variety of specialty chemicals and consumer products such as adhesives, gels, plastics, toiletries, beverages, food items and pharmaceutical drugs, a Petrochemical Engineer is mainly focused on the extraction and refinement of crude petroleum with the use of the latest tools and technologies. Apart from necessitating a comprehensive understanding of the fundamentals of chemical engineering and petroleum engineering respectively, both the disciplines also warrant a thorough insight into the design, development and maintenance of various industrial processes that are instrumental in delivering the final output that is designed to meet the multifarious needs of the end-users.

Process Engineering – A Discipline that is Closely Interlinked with Chemical and Petrochemical Engineering

Process Engineering is a niche branch of engineering that deals with the planning, creation, alteration and management of critical industrial processes that aid the transformation of raw materials into value-added components that are able to achieve the set quality benchmarks. The all-pervading field covers all aspects of chemical, biochemical and physical processes ranging from their design and operation to their control and optimization. Since safe and robust processes are elementary to any manufacturing plant, hence the underlying principles of this specialized branch are pertinent to a vast range of industries, including chemical and petrochemical industries.

The role of a Process Engineer encompasses a broad work scope that involves creation of high-level as well as intricate block diagrams, process flow diagrams (PFDs), piping & instrumentation diagrams (PIDs) and system operation guides or functional design specifications with an aim to graphically depict the entire process flow from its start to its finish. All the vital process steps such as specifications of the raw materials required, material flow paths, storage equipment, flow rates, material properties, desired transformations and information about the pipe and conveyor sizing are clearly outlined for a detailed understanding of the scope of the project and to provide the stakeholders with an approximate estimate of the time and cost involved to install & commission the project and to successfully drive it to fruition. Depending upon the intricacy of the processes involved and the level of exactitude demanded by the stakeholders, several reiterations may be necessary before the project gets a go-ahead for execution. Such elaborate steps are typical of the various physical and chemical processes that are prevalent in the chemical and the petrochemical industries.

Magnifying product output without exceeding the allotted budget, investigating and resolving process bottlenecks and quality issues, enhancing product quality, optimizing labour cost, evaluating plant safety, assessing the impact of operations on the safety of the employees, environment and the society at large, conserving energy, ensuring timely delivery of products and adherence to health & safety regulations as well as periodic review, modification and upgrade of the equipment involved are few of the other responsibilities that are part and parcel of a process engineer’s job role. Since these experts specialize in the end-to-end management and coordination of a large-scale manufacturing process, hence their skills are largely transferable across a wide range of industries that incorporate such processes.

How Can a Career in Process Engineering Benefit Chemical & Petrochemical Engineers?

A process engineering course can endow a Chemical or a Petrochemical Engineer with the necessary skills that can help him or her to venture into diverse industrial sectors and companies such as manufacturing, oil & gas, heavy chemicals, petrochemicals, agrochemicals, water treatment facilities, nuclear plants, fibres and polymers, pharmaceuticals, pulp and paper, plastic and metals, food and drink, power generation, energy, environmental health and safety, biotechnology, nanotechnology, electronics and advanced materials in the capacity of a Chemical Process Engineer with a specialization in chemical engineering or petrochemical engineering. Apart from the core research, design, development and manufacturing roles, a career in Process Engineering can also open up employment opportunities in the realm of teaching and consulting in engineering consulting and financial services & contracting firms.

If you are looking for job-oriented process engineering courses in India, then you can explore MIT Skills’ PGP in Process Engineering that comes with dedicated placement assistance and eye-opening industrial visits over and beyond the regular process engineering course outline. MIT Skill’s comprehensive process engineering training course is designed by industry experts to make you industry-ready with both basic and new-age concepts. Specifically tailored for Chemical and Petrochemical Engineers, the innovative course spans across four months and lays adequate emphasis on industry-relevant topics like Adequate Fluid Handling & Utility Handling, Basic Engineering Package (BEP), Process Optimization and Economic Process Automation & Control, Industrial Processes for Separation, Statutory Regulatory & Safety Aspects, Plant Commissioning, Reactor Design and Energy Integration in order to help you shape your career in process engineering in an efficient and well-informed manner.

Why You Should Go For Process Engineering Specialization After Graduating In Chemical Engineering?

Pinping and Process Engineering

As a Chemical Engineer, an exciting career awaits you with ample employment opportunities in diverse segments and industries. Since a Chemical Engineer is adept in the innovation, design and transformation of chemicals and raw materials into functional and marketable forms, hence, they are much sought after in a myriad of fields such as research, design, development and consulting. Depending upon one’s individual preference and interest, one can seek employment across industries as varied as manufacturing, pharmaceuticals, petrochemicals, polymers, fertilizers, healthcare, plastic & metals, pulp & paper, electronics, food & beverages, environmental health & safety, biotechnology, nanotechnology and energy amongst others.

While a degree in Chemical Engineering will certainly endow you with the rudimentary principles of chemistry, physics, microbiology, biochemistry, applied mathematics and economics that are instrumental in the design of processes that convert living cells, microorganisms, energy etc. into useful and economically viable forms and products, yet it may not be enough if you want to outperform your competition to bag the dream role of your choice. It is important that you seek the proficiency of specialized courses after Chemical Engineering such as Process Engineering if you want to create a competitive edge for yourself in the rapidly evolving and highly demanding job market of today.

What is Process Engineering?

Process Engineering is a branch of engineering that impacts chemical, physical and biological processes across a wide range of industries such as chemical, petrochemical, pharmaceutical, agriculture, food and biotechnology. The niche field is aimed towards the design, implementation, operation, control and optimization of industrial processes with particular emphasis on the continuous ones. Synthesis of energy recovery networks/reactor networks/distillation systems, process control via model predictive/nonlinear/robust control, scheduling of process networks, real-time optimization and detection of faults are few of the areas that fall under the purview of this broad domain.

Significance of Process Engineering

Process Engineering holds immense significance in the modern world as it deals with an in-depth analysis of a customer’s unique needs and wants to produce value-added products and offerings that are in line with the mentioned specifications.

Process Engineers are critical to any manufacturing process as they undertake crucial responsibilities that concern the production of the end product. These include research and design of innovative processes & equipment and development of intricate process diagrams that outline the ‘as-is’ state of the raw materials along with their future state as well as the series of steps that are needed to accomplish the final output.

Additionally, a Process Engineer has to define the project scope and provide the time and cost estimates pertaining to the design installation and commencement of the process. He or she is also accountable for taking into account customer and/or stakeholder feedback and incorporating the same into the overall process design. Necessary approvals need to be sought for any increase in project cost or timeline extension. Other responsibilities of a Process Engineer include periodic testing and maintenance of equipment and processes, troubleshooting issues and bottlenecks, data collection, report writing and presentation, risk analysis, quality check, simulation exercises etc.

Where Can I Find Best Possible Process Engineering Courses After Chemical Engineering?

If you are intending to sharpen your awareness of the Process Engineering field and are looking for a well-rounded course curriculum that touches upon its vital aspects, then you can exploit the advantage of MIT Skills’ Advanced PGP in Process Engineering – a cutting-edge program that lasts for about 4 months and includes compelling course contents like Basic Engineering Package (BEP), Process Optimization & Economics, Process Automation & Control, Plant Commissioning, Statutory, Regulatory & Safety Aspects and many other essential topics that will strengthen your understanding of this exhaustive domain and help you excel in challenging sectors such as the petrochemical industry.